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Working ranges and probe selection

Materials and moisture ranges

Two things decide which probe you need: particle size and electrical conductivity. Particle size is obvious. Conductivity is the one that catches people out — conductive material will read badly on a standard probe, and no amount of recalibration fixes it.

MaterialTypical moisture %Particle sizeNote
Concrete sand2.0–6.00–4 mmThe largest single moisture variable in the mix.
Coarse aggregate0.5–2.04–32 mmLower and steadier than sand, but not zero.
Crushed stone0.5–2.04–32 mmAngular material, abrasive on inline heads.
Gravel0.5–2.04–32 mmRounded, free-draining, moisture sits low.
RAP1.0–5.0up to 32 mmRecycled asphalt pavement. Drives burner fuel cost.
Foundry return sand2.0–7.00–4 mmConductive. Use the coated-rod M1C.
Blast furnace slagvariable0–32 mmHigh conductivity — coated rods required.
Fly ashvariablepowderConductive fine material.
Expanded clayvariableup to 32 mmLightweight aggregate, high absorption.
Quartz sand2.0–6.00–4 mmProcessing, drying and screening operations.
The size split

0–4 mm is sand. 4–32 mm is everything else.

Fine material up to 4 mm goes to a sand-class probe. Gravel and crushed stone from 4 mm to 32 mm need a coarse-service head — the measuring field has to see past the voids between stones.

SONO VARIO Standard and SONO SILO Standard handle sand and gravel up to 8 mm grain size with a stainless head. Above that, or where the material is genuinely abrasive, the Xtrem versions carry a replaceable hardened-steel head with a special ceramic window.

Calibrations15factory
Sand0–4mm
Gravel / crushed stone4–32mm
Standard head limit8mm
Xtrem head limit32mm
Talk to an application engineer

Material not on the list?

Fifteen calibrations ship as standard and custom materials can be added. Send a description of the material and we will tell you whether it needs a custom calibration.

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